SGI Analytical Technologies
    Facebook Linked In YouTube

 

shrinkwrap machine, Shrink Wrap Machines, Fully Automatic Shrink Wrap Machine manufacturers & suppliers Mumbai, India

Fully Automatic Shrink Wrap Machine

Fully Automatic Shrink Wrap Machine types:Fully Automatic Shrink Wrap Machine

  1. 90 Deg feeding shrink wrap machine
  2. Straight Feeding shrink wrap machine
  3. Horizontal collator/ matrix forming Shrink Wrap Machine
  4. Vertical collator /matrix forming Shrink Wrap Machine
  5. Side sealing Shrink wrap machine

Fully Automatic Shrink Wrap Machine

The fully automatic shrink-wrap machine is such a machine using such shrink-wrapping machine the products can be collect and can make proper matrix for the products manufactured in Pharma , non-pharma such as food and FMCG companies.

The Fully automatic shrink wrapping machines are more applicable and are suitable for the high speed production filling and packing lines to complete the packing activities in short period.

The high speed filling and packing production lines can be seen in following companies and product lines:

  1. Fully automatic Shrink wrapping machine for pharma companies product line
  2. fully automatic Shrink wrap machine for  syrup filling and packing lines
  3. fully automatic Shrink wrap machine for tablet blisters packing line
  4. Fully automatic Shrink Wrapping machine for FMCG and Food manufacturing   companies
  5. fully automatic Shrink Wrap machine for food packing lines line juice, souse ,soup etc

fully automatic Shrink wrap machine is more useful for cold drinks ,cola and mineral water packing lines and is more cost effective advantageous over shipper carton packing and also advantageous over packing timing

"Fully automatic shrink wrapping machines" work in following steps:

  1. In pharma and non pharma products filling lines ,after filling, capping and labeling the products will  travel automatically on infeed conveyor of the wrapping station and continue moving in a single lane onto the collating table
  2.   A pneumatic pusher collates the boxes / containers into the pre-selected pack formation, which upon completion is transferred forward to welding position.
  3.  At this stage the pack is clamped, the welding bar descents to complete the wrap, and the pusher returns to prepare the next collation of product.
  4.  As the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving shrink tunnel conveyor.
  5.  The wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
  6.  Once the pack is out of the hot chamber, forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.

 

90 Degree feeding Shrink Wrap Machine

90 Degree feeding Shrink Wrap MachineThe 90 Degree feeding shrink wrap machine is more cost effective and less time consuming for packing of products but in comparison to space constrain it will take little bit more place.

In consideration to technical aspects a 90 Degree feeding shrink wrap machine consumes less power and less air pressure as there will less operating pneumatic cylinders

  1. The products which are planning to shrink-wrap will travel in a single line 90 degree to pneumatic pusher which pushes the products onto sealing units (web sealer)
  2. A pneumatic pusher collates the boxes / containers into the pre-selected pack formation, once the required gets formed the product holder holds the matrix and the sensor will give the signal to seal bar to cut and seal the paper.
  3. Once the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving wire mesh shrink tunnel conveyor.
  4. The wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
  5. Once the pack is out of the hot chamber , forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.

 

Straight feeding Shrink Wrap Machine

  1. Straight feeding Shrink Wrap MachineIn a Straight feeding Shrink Wrap Machine The products which are planning to shrinkwrap will travel in a single line , inline to sealing unit and the products will collate on collation plate and  pneumatic pusher which pushes the products onto sealing units (web sealer) but such option is possible only for the single column and with multiple row option i.e 1x1,1x2, 1x3,..1xn
  2. If you have multiple columns and rows then need an vertical pusher i.e for the matrixes 4x4, 3x4, 5x4 …nxn. Accordingly the machine size and pusher size infect all change parts will very and the packing time also
  3. In a single column and multiple row options a pneumatic pusher collates the boxes / containers into the pre-selected pack formation plate, which upon completion is transferred forwarded into the welding position.
  4. In and multiple row and column option there will two or multiple pusher to collate and form the matrix
  5. Once the required matrix gets formed by respective pushers as per set product size the pusher advances to push the formed matrix to sealing unit , once the matrix reaches the forming unit or forming plate the sensor gives the signal to welding bar accordingly it descents to complete the wrap, and the pusher returns to prepare the next collation of product.
  6. As the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving shrink tunnel conveyor.
  7. The wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
  8. Once the pack is out of the hot chamber, forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.

 

Horizontal Collator / Matrix forming Shrink Wrap Machine

Horizontal collator and Matrix forming

  1. The Horizontal Collator / Matrix forming Shrink Wrap Machine is designed for Automatic Collation and Shrink Wrapping of products which can’t form multi layers like for Glass bottles ,pet bottles , cylindrical , rectangular and of all odd and even size products.
  2. The products will travel in a single row 90 degree to pneumatic pusher which pushes the products to required rows i.e matrix ,once the required matrix is ready on dead plate or collation plate the final push will be operated by pusher  onto shrinkwrap sealing units (web sealer)
  3. Pneumatic pusher collates the boxes / containers into the pre-selected pack formation, which upon completion is transferred forward into the welding position.
  4. At this stage the shrink wrapped pack is clamped, the welding bar descents to complete the wrap, and the pusher returns to prepare the next collation of product.
  5. As the welding bar ascends, the pusher advances to transfer the shrink wrap of new collation into the welding position, at the same time displacing the previously shrink wrapped collation onto continuously moving shrink tunnel conveyor.
  6.  The shrink wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
  7. Once the pack is out of the hot chamber, forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.

 

Vertical Collator / Matrix forming Shrink Wrap Machine (For more matrix collator)

Vertical Collator / Matrix forming Shrink Wrap Machine

  1. The vertical collation fully automatic shrink wrap machines are more suitable for  Square, rectangular , specially its more suitable for boxes which have more face side contact to product travel conveyors and to collation plate.
  2. There will be two pushers ,one pushers pushes the products into upstairs with a proper guide and other pusher will push to web sealer 90 degree to product travel line.
  3. Pneumatic pusher collates the boxes / containers into the pre-selected pack formation, which upon completion is transferred forward into the welding position.
  4. At this stage the pack is clamped, the welding bar descents to complete the wrap or seal, and the pusher returns to prepare the next collation of product.
  5. As the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving shrink tunnel conveyor.
  6. The wrapped collation soon enters the shrink tunnel chamber where re-circulated hot air causes the wrap to shrink and tightly conform to the contours of the contents.
  7. Once the pack is out of the hot chamber, forced air cooling is used to tighten sleeve wrap to achieve a strong, secure pack ready for stacking on pallet or a placing on a shipping carton.

 

Side sealing Shrink Wrap Machine

  1. Side sealing Shrink Wrap MachineThe Side sealing Shrink Wrap Machine is more suitable for all type and shape of product but the speed of machine will be too less as comparing to other type of collation Designed for Automatic Collation and shrink wrapping.
  2. The products which are planning to shrinkwrap will travel in a single line, 90 degree to pneumatic pusher which pushes the products onto sealing units , side sealing shrink wrap unit ,maximum it will be operated manually as considering the product flow it’s not suitable for fully automatic sealing and shrink-wrapping
  3. There will be only one pneumatic pusher which will push the collated boxes or bottles to web sealer.
  4. Pneumatic pusher collates the boxes / containers into the pre-selected pack formation, which upon completion is transferred forward into the side sealing uni
  5. Once the product pass through the side sealing unit it gets sealed and travels towards shrink tunnel and the pusher returns to prepare the next collation of product.
  6. As the welding bar ascends, the pusher advances to transfer the new collation into the welding position, at the same time displacing the previously wrapped collation onto continuously moving shrink tunnel conveyor.
  7. After entering the product on to tunnel the shrink takes place and the same procedure repeats.